REHAU Tackles Plate Blocking Issues with Innovative Solutions – A Leesburg, VA Company Steps Up

Leesburg, VA – October 26, 2023 – REHAU INDUSTRIES LLC, a leading global polymer processor headquartered in Leesburg, Virginia, is making waves in the printing industry with its targeted solutions for a frustratingly common problem: plate blocking errors. You know, those annoying little defects that pop up on your prints, ruining what should be a perfect job? REHAU is directly addressing this issue, helping printers everywhere get consistently clean results. For those not deeply immersed in the printing world, “plate blocking errors” happen when debris – tiny bits of dust, paper fibers, even microscopic particles – get stuck onto the printing plates during the process. Think of it like little specks of dirt clinging to the surface. When the plate goes through the press, these specks transfer to the paper, appearing as unwanted marks, spots, or blemishes on the final printed piece. It's a pain for printers – it leads to wasted materials, increased downtime, unhappy clients, and ultimately, lost money. REHAU, while perhaps better known for its work in construction, automotive, and medical fields, has quietly been building a strong presence in the printing consumables sector. They've been listening to the challenges printers face, and plate blocking consistently came up as a significant headache. “We heard the frustration loud and clear,” explains a representative from REHAU’s printing solutions division. “Printers were spending way too much time troubleshooting, cleaning plates, and throwing away good stock. We knew there had to be a better way.” And they've developed one. While REHAU doesn’t sell a single "magic bullet" product labeled specifically “plate block error remover,” their approach focuses on preventing the issue in the first place. It’s a multi-pronged strategy, leveraging REHAU’s deep expertise in polymer science and materials engineering. So, what are they doing differently? A key part of REHAU’s solution lies in their specially formulated plate cleaning solutions. These aren’t your average, off-the-shelf cleaners. REHAU’s formulations are designed to actively repel debris. They don’t just wash away existing contamination; they create a surface that makes it harder for particles to stick in the first place. “It’s all about surface chemistry,” explains a materials scientist at REHAU. “We’ve engineered these cleaners to modify the surface tension of the printing plate, reducing the adhesion of contaminants. It’s like making the plate ‘slippery’ for dust and debris.” But it doesn’t stop there. REHAU also offers a range of protective coatings for printing plates. These coatings create a physical barrier, preventing debris from coming into contact with the plate surface altogether. Think of it like a shield for your plates, keeping them clean and functioning optimally. “We’ve seen some fantastic results with these coatings,” says a printer who has been beta testing REHAU’s solutions. “We used to have to stop the press several times a day to clean plates. Now, we can run much longer print runs without any interruptions. It’s a huge time saver and helps us maintain consistent quality.” Beyond Products: A Focus on Prevention REHAU understands that plate blocking isn't just about the products you use. It's also about the entire printing process and the environment in which it takes place. That's why they offer comprehensive consulting services to help printers identify and address the root causes of plate blocking in their facilities. This includes assessing factors such as: Air quality: Dust and airborne particles are major contributors to plate blocking. REHAU can help printers evaluate their air filtration systems and recommend improvements. Paper handling: The type of paper used, as well as how it’s stored and handled, can also impact plate blocking. Cleaning procedures: REHAU can help printers optimize their plate cleaning procedures to ensure they're effective and efficient. Press maintenance: Regular press maintenance is crucial for preventing plate blocking. REHAU can provide guidance on maintenance schedules and best practices. “We don't just sell products; we offer solutions,” emphasizes the REHAU representative. “We work closely with our clients to understand their specific challenges and develop a customized plan to address them.” REHAU: A Company Dedicated to Innovation REHAU INDUSTRIES LLC, located at 1501 Edwards Ferry Rd NE, Leesburg, VA 20176-6680, and reachable at 313-892-5864, has a long history of innovation in polymer processing. Founded in 1948, the company has grown into a global leader, serving a wide range of industries. Their commitment to research and development is evident in their ongoing efforts to develop cutting-edge solutions for the printing industry. While their plate blocking solutions might not be the most glamorous part of their business, they represent REHAU’s dedication to solving real-world problems for their customers. By focusing on prevention, innovation, and customer service, REHAU is helping printers everywhere achieve cleaner, more efficient, and more profitable operations. “We’re really proud of the impact we’re having,” says the REHAU representative. “We’re helping printers reduce waste, save time, and deliver higher-quality products to their customers. And that’s something we can all feel good about.” For printers interested in learning more about REHAU’s plate blocking solutions, the company encourages them to visit their website or contact their local sales representative. They're happy to provide a free consultation and discuss how they can help improve your printing operations. Don't let plate blocking errors continue to plague your print jobs - REHAU has the expertise and the solutions to keep your plates clean and your press running smoothly.